Examine the regulatory and fiscal hurdles that keep vehicle retrofitment marginal in India, and suggest measures to bring it into the mainstream.
New · District CollectorCan you hold the district for 72 hours?Floods, a heatwave, an outbreak, a grievance queue. Take the decisions, see the consequences.Play →Vehicle retrofitment means converting an existing petrol or diesel vehicle to run as a hybrid or electric vehicle by fitting a certified kit. Since 2019 it has been allowed under Rule 115D of the Central Motor Vehicles Rules (CMVR), 1989 [1]. It remains marginal because both regulation and subsidies favour buying a new EV over converting an old one.
Regulatory hurdles
- Approval is model-specific. Under AIS-123, a kit is approved for one vehicle model and can be extended only to closely similar models [2]. India's large and varied old fleet therefore needs separate, costly testing for each model.
- The kit maker controls installation. Only installers authorised by the kit manufacturer may fit kits [3]. A local mechanic cannot become a retrofitter independently.
- Eligibility is limited. Only vehicles made on or after 1 January 1990 can be converted to pure electric [1], and hybrid kits are allowed only on BS-II or later vehicles [3].
- Few kits have reached the market. Raipur's RetroKit for auto-rickshaws cleared ARAI testing only with TDB-DST funding [4].
- Retrofitment sits outside scrappage policy. Scrappage benefits come through the Certificate of Deposit (CoD). Retrofitted vehicles have no equivalent [5].
Fiscal hurdles
- There is no demand incentive. FAME II gave no allowance for retrofitment [6]. PM E-DRIVE (₹10,900 crore) gives e-vouchers only for buying new EVs [7].
- Tax treatment is unequal. New EVs pay 5% GST [8]. Kits are taxed as ordinary auto parts, which widens the cost gap.
Measures to mainstream retrofitment
- GST Council: charge the 5% EV rate on AIS-123-certified kits. This would also push buyers away from uncertified kits [8].
- MoRTH: approve kits for whole vehicle platforms, not single models, and publish a list of approved kits and installers [2].
- Ministry of Heavy Industries: set aside part of EV scheme funds for converting buses, trucks and three-wheelers. In these vehicles the chassis is worth keeping [7].
- States: issue a "retrofit certificate" with road-tax concessions, modelled on NITI Aayog's proposal for uniform CoD concessions [5].
- Skilling: train and certify neighbourhood mechanics through partnerships with kit makers [3].
What holds retrofitment back is model-by-model approval and incentives that reward only new purchases, more than any limit of technology. If tax, subsidy and certification rules are aligned, starting with commercial fleets, retrofitment can become a decentralised, small-business-led partner to scrappage. That would support India's circular economy, its Net Zero 2070 goal and SDG 12 (responsible consumption and production).
Sources
- 1MoRTH draft notification on retro-fitment of electric kits to motor vehicles, PIBRule 115D, CMVR 1989; pure-electric conversion only for vehicles made on or after 1 January 1990
- 2AIS-123 (Part 2): CMVR Type Approval of Hybrid Electric System Retro-fitment, ARAI/MoRTH (2016)approval for each vehicle model
- 3MoRTH Notification G.S.R. 364(E), 28 May 2014installers authorised by kit maker; BS-II eligibility
- 4Technology Development Board (DST): support to Electromotion E-Vidyut Vehicles, RaipurRetroKit for auto-rickshaws, ARAI-tested
- 5NITI Aayog, Enhancing Circular Economy of End-of-Life Vehicles (ELVs) in India (2026)uniform State/UT concessions against CoD
- 6NITI Aayog, Status Quo Analysis of Various Segments of Electric Mobilityno FAME II allowance for retrofitment or scrappage
- 7Cabinet approves PM E-DRIVE Scheme with outlay of ₹10,900 crore, PMIndia/PIBpurchase-linked e-vouchers for new EVs
- 836th GST Council meeting press release, PIB (27 July 2019)GST on EVs cut from 12% to 5%